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The reason for the breakage of the weaving machine cannot be found and can be determined using the elimination method. Firstly, we need to rule out two points: whether the height of the weaving mold eye is at the appropriate height (please refer to relevant articles for adjustment), and secondly, whether the threading is too fast or too slow.
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The general crossing position is between position 1 and position 2 in Figure 1 (please refer to relevant articles for adjustment). If the machine is used for a long time and the wire handle and slider are severely worn, it can also cause unstable wire passing positions, resulting in wire breakage.
After excluding the above two points, the broken wire on the upper ingot is ruled out. Broken wire on the upper ingot will cause broken wire on the lower ingot. There is only one reason for wire breakage in the upper ingot, which is that the thread cannot be released. The reasons for the inability to release the silk thread include: 1. Excessive tension. (Broken single thread, broken thread position is mostly at the weaving die eye) 2. The movement of the upper spindle parts is not flexible. (The entire set of thread is broken) 3. Tighten the thread by rolling it tightly. (The entire set of threads is broken) 4. The threads are packed randomly, not well combined, stacked, with significant differences in length, rough threads, and excessively fragile threads. (Broken single branch)
After excluding the above three points, it is possible to check whether there is wear on the surface of the upper ingot and the upper ingot feeding wire cover passing through the wire, and whether the upper ingot feeding wire cover rotates flexibly. The phenomenon of wire breakage caused by this situation is mostly single strand breakage.
After ruling out the above four points, check the ingot. There are three reasons for wire breakage in the lower ingot. 1、 Unable to release silk thread: 1. Excessive tension. (Broken single thread, broken thread position is mostly at the weaving die eye) 2. The movement of the lower spindle parts is not flexible. (The entire set of thread is broken) 3. Tighten the thread by rolling it tightly. (The entire set of silk threads is broken) 4. Assembling messy threads, stacking threads, clamping threads, rough threads, overly fragile threads, and large differences in thread length. (Broken single thread) 2. Excessive wire release: 1. Insufficient tension. (The entire set of thread is broken) 2. The lower spindle claw cannot hold the ratchet. (The entire set of silk thread is broken) Thirdly, scratch the thread surface. (Broken single branch)
The above issue has not been resolved yet. Please refer to Chapter 22 of the product manual for troubleshooting and troubleshooting, page 78. Alternatively, contact our after-sales service department.